6.3 Ton Overhead Crane Kit & Crane System for Sale Philippines
6.3 ton overhead crane kit for sale Philippines, complete single girder top running overhead crane system, low headroom design for workshop indoor use.
6.3 Ton Overhead Crane Kit & Crane System for Sale Philippines
The rapid prototyping and manufacturing industry in the Philippines faced a growing need for an efficient material handling solution to optimize their production processes. To meet this demand, they sought a reliable and robust overhead crane kit. After careful evaluation, they opted for a low headroom single girder overhead crane kit with a capacity of 6.3 tons, ideal for their specific lifting requirements.
Back ground
The client's company specializes in providing advanced 3D printing and rapid prototyping services to various industries in the Philippines. Their operation required a reliable overhead crane solution to handle heavy materials and components used in the production process. The selection of the 6.3ton overhead crane kit was critical to enhance efficiency and safety within their facility.
Requirement for the overhead cranes
Before implementing the overhead crane kit, the client's company faced several challenges in their material handling processes:
- Heavy Load Handling: The company needed to transport bulky materials and components weighing up to 6.3 tons, which demanded a robust lifting solution.
- Limited Headroom: The facility had constraints on vertical space, necessitating a low headroom crane design to maximize available working height.
- Precise Movements: As a part of the rapid prototyping industry, precision was crucial to avoid damage to delicate prototypes and ensure accurate positioning of materials.
Low headroom single girder overhead crane system for the application
After an indepth consultation with a reputable crane manufacturer, the company decided to invest in a low headroom single girder overhead crane kit. For the low headroom overhead crane solution, there were 3 options are provided for the clients.
The European style single girder low headroom overhead crane is chosen and the main specifications were as follows:
- Crane Type: European style low headroom single girder overhead crane kit
- Crane Capacity: 6.3 tons
- Crane Span: 16.795 meters
- Crane Lifting Height: 7.5 meters
- Power Supply: 415V 50HZ 3Ph
6.3 ton Overhead Crane Kit for sale Philippines
An overhead crane kit typically refers to a package or set of components that can be assembled to create a functional overhead crane. These kits are designed to simplify the process of building an overhead crane by providing preselected and preengineered parts.
The 6. 3 ton overhead crane kit usually includes essential components such as:
- Bridge: The main horizontal beam that spans the width of the working area.
- Hoist: The lifting component that moves up and down the bridge, carrying the load.
- End trucks: Carriages that run on rails attached to the bridge, supporting the hoist and allowing it to move along the length of the bridge.
- Controls: The system to operate the crane, including pushbutton pendant controls or remote radio controls.
- Electrification: Power supply systems to provide electricity to the crane and hoist.
- Festoon systems or cable reels: To manage and protect electrical cables for the moving parts.
The specific components and specifications of an overhead crane kit can vary depending on the manufacturer and the intended use of the crane.
Bridge girder of 6.3 ton bridge crane system
The bridge of the European style 6.3ton single girder overhead crane kit is the main horizontal beam that spans the width of the working area. It is constructed with highquality steel to ensure durability and structural integrity. The bridge is designed to handle the specified load capacity of 6.3 tons, making it suitable for lifting various heavy materials and equipment within the working area.
Europeanstyle single girder bridges are known for their compact and lightweight design, which allows for efficient use of the available workspace. This design is particularly advantageous for facilities with limited headroom or space constraints.
The end trucks are carriages that run on rails attached to the bridge, supporting the hoist and enabling it to move along the length of the bridge. The European style 6.3ton single girder overhead crane kit is equipped with end trucks that have sturdy wheels or rollers, ensuring smooth and effortless horizontal movement.
End trucks of 6.3 ton overhead crane kit
The end trucks are typically powered by energyefficient motors that provide reliable traversing of the hoist along the bridge. This precise movement capability is essential for positioning the load accurately during lifting and placement operations.
The end trucks are carriages that run on rails attached to the bridge, supporting the hoist and enabling it to move along the length of the bridge. The European style 6.3ton single girder overhead crane kit is equipped with end trucks that have sturdy wheels or rollers, ensuring smooth and effortless horizontal movement.
The end trucks are typically powered by energyefficient motors that provide reliable traversing of the hoist along the bridge. This precise movement capability is essential for positioning the load accurately during lifting and placement operations.
Low Headroom Wire Rope Hoist of 6.3 ton low headroom crane
The hoist is a crucial component of the overhead crane kit, responsible for the vertical movement of the load. The European style 6.3ton single girder crane kit is equipped with a robust and reliable electric hoist that provides smooth and precise lifting and lowering operations. The hoist's motor is designed for high performance and energy efficiency, contributing to reduced operational costs.
European hoists often come with advanced features such as variable speed control, precise positioning, and overload protection, enhancing safety and operational efficiency.
Festoon Systems
Festoon systems use trolleys to support the cables, allowing them to move smoothly along with the crane's motion. Alternatively, cable reels automatically wind and unwind the cables, providing a tidy and organized cable management solution.
The inclusion of festoon systems or cable reels enhances the safety and reliability of the crane kit by preventing cable entanglements and minimizing cable wear and tear.
Electrification & festtoon systems of 6.3 ton overhead crane system
The electrification system of the European style 6.3ton single girder overhead crane kit ensures a reliable power supply to the crane and hoist. The kit is designed to operate with a 415V 50Hz 3phase power supply, which is a standard electrical configuration in many European countries.
The electrification system includes highquality busbars or conductor rails, providing a stable power source for the crane's motors and controls. This contributes to smooth and consistent crane operations, reducing the risk of downtime and improving overall productivity.
Benefit of installation the low headroom single girder overhead crane kit
- Increased Efficiency: The 6.3ton overhead crane significantly improved material handling efficiency. It allowed the seamless movement of heavy loads, reducing production downtime and enhancing overall productivity.
- Optimized Space Utilization: The low headroom design enabled the crane to operate efficiently within the limited vertical space, maximizing the facility's usable area.
- Enhanced Safety: With precise and smooth movements, the overhead crane kit ensured the safe handling of delicate prototypes and heavy components, minimizing the risk of accidents and material damage.
- Versatility: The crane's lifting capacity and span made it suitable for handling various loads, streamlining the entire production process and accommodating diverse project requirements.
Runway of 6.3 ton overhead crane system
A crane system is a complete setup that includes an overhead crane (built using an overhead crane kit or customdesigned components) and all the necessary infrastructure required for its operation. This infrastructure may include:
- Steel support structure: Often attached to the building's framework, providing the necessary support for the crane and rails.
- Runway rails: Tracks mounted on the support structure to guide the movement of the crane along the length of the building.
- End stops: Safety devices placed at the ends of the runway to prevent the crane from traveling off the rails.
- Power supply system: Electrical components like busbars or conductor rails to supply power to the crane and hoist.
- Control panel: The central control point from which the crane's movements and operations are managed.
- Safety features: Limit switches, overload protection, emergency stop systems, and other safety devices to ensure safe crane operation.
A crane system is designed to meet specific lifting requirements, taking into account factors such as the maximum load capacity, span (distance between runways), and working environment.
Crane runway beam of 6.3 ton overhead crane system
Crane columns of 6.3 ton single girder bridge crane for sale Philippines
Diagonal bracing of 6.3 ton overhead crane system
The successful implementation of the 6.3ton overhead crane kit brought a significant positive impact on the development of client's company. The customized solution not only met their specific lifting requirements but also enhanced efficiency, safety, and overall operations within their rapid prototyping and manufacturing facility. The investment in this stateoftheart material handling solution allowed the company to stay competitive in the industry and deliver highquality services to their clients in the Philippines.
Article by Bella ，who has been in the hoist and crane field since 2016. Bella provides overhead crane & gantry crane consultation services for clients who need a customized overhead travelling crane solution.Contact her to get free consultation.
