Detailied Types of Single Girder Overhead Crane for Your Selections

Single girder overhead cranes are a popular type of crane used in industrial settings. They are designed to lift and move heavy loads with ease and precision. These cranes are commonly used in manufacturing plants, warehouses, and other industrial facilities where heavy lifting is required.

By Crane Structure Design- Top Running vs Underhung

Top Running Single Girder Cranes

Top running single girder cranes are designed with a single horizontal girder that runs on top of the runway beams. This configuration allows for a high lifting height, maximizing the usable vertical space in a facility.

Advantages:

• Optimized Headroom: The top-running design provides ample lifting height, making it suitable for various applications.
• Higher Load Capacity: These cranes can typically handle loads ranging from 1 ton up to 25 tons, making them versatile for medium-duty applications.
• Accessibility for Maintenance: The design allows for easy access to components, facilitating maintenance and inspections.

Typical Applications:

• Manufacturing Facilities: Often used for assembly line operations where heavy components need to be moved efficiently.
• Warehouse Operations: Ideal for lifting and transporting bulk materials, such as pallets and heavy machinery.
• Construction Sites: Utilized for moving building materials and equipment, particularly in high-rise construction projects.

Underslung Single Girder Cranes

Underslung single girder cranes are mounted beneath the runway beams, making them a practical choice for environments with limited overhead space. This design allows for efficient operation in low headroom situations.

Characteristics and Benefits:

• Electric Operation: Capable of handling loads up to 10 tons, these cranes are designed for electric operation, providing efficient lifting for moderate loads.
• Manual Operation: For lighter loads (up to 2 tons), these cranes can be operated manually, making them suitable for tasks requiring less frequent lifting.Also, underslung cranes can be designed with explosion-proof features, making them ideal for use in hazardous environments such a
• Compact and Lightweight Design: The underslung configuration is generally lighter than top running models, resulting in easier installation and lower structural requirements.

Typical Applications:

• Assembly Lines: Ideal for light to medium load handling in confined spaces, such as electronics assembly or automotive production.
• Warehousing: Used for transporting goods in low-ceiling areas, maximizing space efficiency.
• Maintenance Work: Suitable for workshops where heavy components need to be lifted and repositioned frequently.

Freestanding Bridge Cranes with Runway Supporting Columns

Freestanding bridge cranes are designed as independent structures supported by vertical columns. They do not rely on existing building infrastructure, providing flexibility in layout and design.

Advantages:

• Design Flexibility: Freestanding bridge cranes can be installed in various locations without being limited by the existing structural columns of the building. This adaptability allows for optimal layout configurations tailored to specific operational needs.
• Enhanced Lifting Capacity: These cranes are capable of handling heavier loads compared to some other crane types, making them suitable for high-volume material handling applications.
• Improved Accessibility: With their independent support, maintenance and operational access is straightforward, ensuring that all components are easily reachable.

Load Capacities: Freestanding bridge cranes typically accommodate a range of load capacities, from 1 ton to over 20 tons, depending on the design and application.

Telescoping Bridge Cranes with Extended Cantilever Going Beyond Runway Rail

Telescoping bridge cranes feature a unique design that allows the bridge to extend and retract, effectively adapting to different load sizes and application requirements. This design can also include an extended cantilever that goes beyond the runway rails, enhancing their operational reach.

Advantages:

• Versatile Load Handling: The ability to extend and retract means these cranes can handle various loads without the need for multiple crane systems. This flexibility is crucial for industries that frequently change their product lines or have varying material sizes.
• Space Optimization: The cantilever design allows for maximum use of floor space. When retracted, the crane occupies minimal space, while extending the cantilever increases operational range without requiring additional support structures.
• Ease of Use: Operators can quickly adjust the crane's reach to meet specific lifting needs, improving efficiency and reducing downtime.

Load Capacities: Telescoping bridge cranes can typically handle loads from 1 ton up to 3 tons or customized up to 5 ton, depending on their design and the specific requirements of the operation.

By Crane Girder Shape- Box Girder vs H Beam Girder

Box Girder Cranes

Box girder cranes feature a hollow rectangular or square cross-section, providing robust structural integrity. This design is effective for distributing loads evenly across the girder, making it suitable for various applications.

Advantages:

• High Strength-to-Weight Ratio: The box shape allows for a lightweight design without compromising strength, enabling these cranes to support heavier loads with less material.
• Reduced Deflection: The box girder structure minimizes deflection during operation, ensuring stability and precision in lifting.
• Versatility: Suitable for a wide range of applications, including indoor and outdoor operations.

Typical Applications:

• Heavy Manufacturing: Ideal for moving heavy equipment and materials in factories and plants.
• Shipping and Logistics: Used in ports and warehouses for lifting large shipping containers or bulk materials.
• Construction Projects: Effective for supporting heavy construction materials and machinery.

Box Girder + 1 Beam Structure

This design combines a box girder with an additional beam, enhancing stability and load capacity. The dual structure allows for greater flexibility in handling larger loads compared to a standard single girder.

Advantages:

Increased Load Capacity: The added beam provides additional support, allowing the crane to handle heavier and bulkier items.

Enhanced Structural Stability: The combination reduces the risk of deformation under load, ensuring safety during operations.

Adaptability: Can be customized for specific operational needs, including longer spans and varied lifting heights.

Typical Applications:

• Automotive Manufacturing: Frequently used in assembly lines for moving heavy parts and components.
• Aerospace Industry: Ideal for lifting and transporting large aircraft components during assembly or maintenance.
• Construction and Industrial Sites: Effective for lifting equipment and materials in complex environments.

Single Beam Overhead Cranes

Single beam overhead cranes consist of a single beam that supports the lifting mechanism, making them ideal for light load handling. This simple design is efficient and cost-effective for various applications.

Advantages:

• Cost-Effective: With fewer materials and simpler construction, single beam cranes are generally more affordable to purchase and install.
• Ease of Operation: Designed for straightforward operation, making them user-friendly for various tasks.
• Space Efficiency: Their compact design allows for installation in areas with limited headroom.

Applications for Light Load Handling:

• Assembly Lines: Commonly used in manufacturing facilities for lifting light components and parts during assembly processes.
• Workshops: Ideal for small workshops where lighter tools and materials need to be move
• Garages: Frequently employed in automotive repair shops for lifting vehicles and equipment without the need for heavy-duty cranes.

By Power Supply- Electric vs Manual

Electric Cranes

Electric cranes utilize electric power for operation, making them efficient and effective for various lifting tasks. All types of single girder cranes, including top running, underslung, and gantry configurations, can be operated electrically.

Advantages:

• High Efficiency: Electric cranes provide consistent power, allowing for smooth and reliable operation.
• Lower Operating Costs: Compared to manual cranes, electric models typically have lower long-term operational costs due to reduced labor requirements.
• Enhanced Safety Features: Many electric cranes come equipped with modern safety technologies, such as overload protection and automatic shut-off systems.

Typical Applications:

• Manufacturing Plants: Used extensively for moving medium to heavy loads on production lines.
• Warehouses: Ideal for lifting pallets and bulk materials, improving efficiency in storage and retrieval processes.
• Construction Sites: Employed for transporting materials and equipment where high lifting capabilities are require

Manual Cranes

Manual cranes are operated by hand, typically used in environments where light loads are handle These cranes are limited to the single girder underslung design and are suitable for capacities not exceeding 2 tons.

The single girder manual overhead crane is a type of small crane, which is widely used for loads handling no more above 2 ton, but customized designs are provide

Advantages:

• Simplicity and Cost-Effectiveness: Manual cranes require less initial investment and maintenance compared to electric models.
• Flexibility in Operation: Ideal for environments where electric power may not be available or where operational flexibility is neede
• Lightweight and Compact: Their simple design allows for easy maneuverability and installation in tight spaces.

Typical Applications:

• Small Workshops: Commonly used for lifting light materials and tools.
• Maintenance Tasks: Ideal for tasks that require occasional lifting without the need for heavy machinery.
• Hazardous Environments: Suitable for use in locations where explosion-proof designs are necessary, allowing for safe operation.

By Design Style- Advanced European vs Economical Traditional

Advanced European Style

The advanced European style of crane design emphasizes innovation, efficiency, and ergonomic considerations. These cranes are often built with higher quality materials and incorporate modern technology.

Advantages:

• Enhanced Performance: Designed for optimal functionality, allowing for precise control and smooth operation.
• User-Centric Features: Includes ergonomic controls and safety features that improve operator comfort and reduce the risk of accidents.
• Energy Efficiency: Often designed with energy-saving technologies, leading to reduced power consumption.

Economical Traditional Style

The economical traditional style represents a more straightforward, cost-effective approach to crane design. These cranes focus on functionality and reliability while minimizing production costs.

Advantages:

• Affordability: Lower manufacturing costs make these cranes accessible for budget-conscious projects.
• Simplicity of Use: Easy to operate, making them suitable for a wide range of users.
• Proven Reliability: These designs have been tested over time and are trusted for various applications.

By Types of Lifting Hoists for Single Girder Overhead Cranes

For the various single girder overhead travelling crane designs, there are diverse types of single girder overhead crane hoists and hoist trolleys available to meet the different lifting requirements and applications such as Manual single girder overhead crane hoists and Electric single beam overhead  bridge crane hoists. For the electric single girder overhead crane hoists, there are various type of electric monorail hoists available, including the following :

European Style Electric Hoist for Single Girder Overhead Crane

The single girder crane hoists are applicable for various types of single girder overhead travelling crane, single beam crane, H beam crane, I beam crane, monorail crane, and other types of light duty overhead cranes, etc.

Chinese Style Electric Wire Rope Hoist for Single Girder EOT Crane

The Chinese type single girder crane hoists are applicable for various types of single girder  travelling crane, single beam crane, H beam crane, I beam crane, monorail crane, and other types of economical overhead cranes, etc.

Explosion Proof Electric Wire Rope Hoist

The explosion proof hoists are applicable for various types of electric overhead travelling crane, single beam crane, H beam crane, I beam crane, monorail crane, and other types of overhead bridge cranes, etc.

Low Headroom Electric Wire Rope Hoist Crane

The low headroom single girder crane hoists are applicable for various types of  overhead travelling crane, single beam crane, H beam crane, I beam crane, monorail crane, and other types of single beam overhead cranes, etc.

Ladle Handling Electric Wire Rope Hoist  Crane

Single girder overhead hoist crane system for hot metal & ladle handling in steel & metallurgic industries. 2 ton, 3 ton, 5 ton & 10 ton ladle hoist crane for sale.

Electric Trolley Electric Chain Hoist Crane

Types of process crane hoist designs are available for your single girder overhead travelling crane. Contact us to get your overhead crane design and good overhead crane price.

Manual Trolley Electric Chain Hoist for Single beam Crane

Types of process crane hoist designs are available for your bridge crane. Contact us to get your overhead crane design and good overhead crane price.

Low Headroom Electric Chain Hoist  Crane

Types of process crane hoist designs are available for your single girder eot crane. Contact us to get your overhead crane design and good overhead crane price.

Headroom Considerations & Low Headroom Cranes

Headroom refers to the vertical clearance between the crane's girder and the ceiling, impacting lifting height and crane efficiency. Adequate headroom is crucial for maximizing lift height, improving operational efficiency, and ensuring safety. In facilities with limited ceiling space, low headroom cranes are designed to provide high lifting capacity while minimizing vertical space usage.

Low Headroom Cranes

Low headroom cranes are specifically designed for applications with limited vertical space. They feature compact designs to ensure effective lifting even in constrained environments. Your single girder low headroom cranes can be selected fron the following design, European style top runing single girder overhead crane and underslung crane, telescoping crane, and low headroom crane with hoist placed at aside of the main , low profile hoist overhead crane.

Typical Features:

• Space-Saving Design: Incorporate features such as shorter hoist and trolley configurations to reduce overall height.
• Increased Maneuverability: Designed to operate efficiently in tight spaces without sacrificing lifting capabilities.

Applications:

• Small Workshops: Ideal for environments where ceiling height is limited, such as smaller industrial shops.
• Garages and Service Stations: Frequently used in automotive repair facilities where space constraints are a concern.

Large Space, Economical Single Girder Overhead Crane with CD/MD Electric Hoists

• Key Features: Cost-effective design, large coverage area, reliable CD/MD electric hoists.
• Best For: Light to medium-duty material handling in spacious industrial environments.
• Benefits: Efficient in large spaces, reliable lifting with CD hoists (standard) or MD hoists (dual-speed for precise control).

Economical Single Girder Overhead Crane with Low Headroom CD/MD Electric Hoists

• Key Features: Low headroom design, space-saving, CD/MD electric hoists.
• Best For: Facilities with height limitations needing efficient lifting.
• Benefits: Maximizes vertical space, provides cost-effective lifting solutions with flexible hoisting speeds.

Advanced Low Headroom Crane with European-Style Electric Hoists for High-Requirement Workshops

• Key Features: Compact low headroom design, European-style hoists for precision.
• Best For: High-tech or specialized workshops with stringent lifting requirements.
• Benefits: Optimal space usage, high-precision control for demanding applications.

Ceiling Mounted Underslung Single Girder Crane with Low Headroom for Light Load and Light Duty Material Handling

• Key Features: Ceiling-mounted, low headroom, compact design.
• Best For: Small workshops, warehouses, or distribution centers handling light loads.
• Benefits: Space-efficient, maximizes overhead clearance, ideal for light-duty tasks in confined spaces.

Crane Pricing - Send Us An Inquiry to Get Specific Crane Price

The cost of single girder overhead cranes is essential for budgeting and making informed purchasing decisions. Below is a summary of typical prices based on lifting capacity, span, lifting height, and (220-480/3/50) power supply specifications. Note the following is for your reference, and please contact us to get your customized crane price.

The price of a single girder overhead crane can vary greatly depending on a variety of factors, such as lifting capacity, span, lift height, design features, and additional customization. Below is a detailed breakdown of the key factors influencing the cost and what you can generally expect:

Lifting Capacity

The crane's lifting capacity is one of the primary determinants of its cost. Single girder overhead cranes come in a range of load capacities, typically from 1 ton to 20 tons and beyond.

• 1–5 tons: Smaller cranes with lifting capacities between 1 and 5 tons typically cost between $2,000 and $10,000.
• 6–10 tons: Cranes in the 6 to 10-ton range usually fall within the $8,000 to $20,000 range.
• 15–20 tons: For cranes designed to handle larger loads, such as 15 to 20 tons, prices can vary from $20,000 to $50,000 or higher.

Span and Lift Height

The span (distance between the rails) and the lift height (the maximum height the crane can lift) are other important factors that influence the cost.

• Span: A wider span or special custom spans can drive up the price, especially if the crane must cover a larger area.
• Lift Height: Cranes designed for greater lift heights or special working conditions tend to cost more due to additional engineering requirements.

Design Features and Customization

The addition of special features or customization options will also impact the crane's price. For example:

• Explosion-Proof and Hazardous Area Features: If the crane is needed for environments such as chemical plants, which require explosion-proof components, the price can be significantly higher.
• Anti-Corrosion Coating: Cranes used in coastal or marine environments often need anti-corrosion coatings, adding to the cost.
• Remote Control and Automation: Cranes with advanced controls, such as remote operation, can increase the price.

Installation and Setup

The cost of installation is typically separate from the crane's base price and can range from $1,000 to $5,000, depending on the complexity of the site and the installation process. More complex installations, such as those requiring additional structural modifications, will be more expensive.

Material Quality and Build

The materials used to construct the crane also play a significant role in its price.

• Steel vs. Aluminum: Cranes made from premium materials like heavy-duty steel or designed for high-strength applications can be more expensive than standard models.
• Build Quality: Cranes from well-known, reputable manufacturers often cost more due to higher quality control standards and longer-lasting components.

Brand and Manufacturer

The price can also vary based on the manufacturer and brand reputation.

• Lower-Cost Manufacturers: Budget models, typically produced by lesser-known manufacturers, are generally available for $2,000 to $10,000 for small cranes.
• Reputable Manufacturers: Well-established brands offering robust warranties and high-quality cranes can cost $10,000 to $50,000 or more, depending on the size and features.

Geographic Location

Depending on where you are located, shipping, import duties, and local taxes can add a significant amount to the overall price of the crane. These additional costs can range from $1,000 to $10,000, depending on the distance and size of the crane.

Maintenance and Warranty

Warranties for overhead cranes typically last between 1 to 5 years. Maintenance plans or extended warranties can increase the price, usually ranging from $500 to $2,000 per year. These costs will depend on the crane's usage and operational demands.

Standard vs. Custom Cranes

• Standard Cranes: Off-the-shelf, pre-configured cranes without customization are more affordable. These models typically cost less and are available for general-purpose use.
• Custom Cranes: If your operation requires a specific design, such as special hoists, trolleys, or tailored control systems, the crane price may rise due to the extra engineering and specialized materials needed.

Approximate Price Ranges:

• Small Single Girder Cranes (1-5 tons): $2,000 - $10,000
• Mid-Range Single Girder Cranes (6-10 tons): $8,000 - $20,000
• Heavy-Duty Single Girder Cranes (15-20 tons): $20,000 - $50,000+

When purchasing a single girder overhead crane, factors such as lifting capacity, span, lift height, and additional features will directly affect the price. Budget-friendly models can start as low as a few thousand dollars, especially for smaller, standard units, while higher-capacity or custom-designed cranes may cost upwards of $50,000. By evaluating your operational needs and considering factors like installation, customization, and ongoing maintenance, you can determine the best crane that fits both your budget and requirements.

Cheaper Single Girder Overhead Crane Kit with No Girder Solution

Main Components of Single Girder Bridge Crane Kit

Single girder overhead cranes consist of several components that work together to lift and move heavy loads. These components include:

• Hoist: The hoist is the component that lifts and lowers the load. It consists of a motor, gearbox, brake, drum, wire rope, hook, and block. The hoist is mounted on the bridge girder and moves along it.
• Controls: The controls are used to operate the crane and include a pendant or radio remote control.
• Electrification: The electrification system provides power to the crane and includes a power cable or festoon system.
• End trucks: The end trucks support the bridge girder and move along rails mounted on the building structure.

And all the necessary parts and components to assemblied a complete overhead crane systeme but without the main girder( Note: The supporting columns can be provided based on requirements. )

Send us an Inquiry to Get Your Customized Single Girder Overhead Cranes

Top running single girder overhead crane main specifications drawing

Single girder underhung overhead bridge crane main specifications drawing

Key Considerations

When selecting a single girder overhead crane, there are several factors to consider, including:

• Lifting capacity: The lifting capacity of the crane should be sufficient for the heaviest load that will be lifted.
• Span: The span of the crane should be appropriate for the workspace.
• Duty cycle: The duty cycle of the crane should be appropriate for the application.
• Speed: The speed of the crane should be appropriate for the application.
• Environment: The environment in which the crane will be used should be considered when selecting a crane.

Single girder overhead cranes offer many benefits over other types of cranes, including cost-effectiveness, ease of installation, and versatility. However, they also have some limitations that should be considered when selecting a crane for an application. Proper installation, operation, maintenance, and inspection are essential for ensuring the safe and efficient operation of a single girder overhead crane. By following these guidelines, users can take full advantage of the benefits offered by these cranes while minimizing their limitations. Send us an inquiry downbelow to get your single girder overhead crane design and specific crane price.