16 Ton Electromagnetic Overhead Crane 22.5m Span 10m Lift
16 ton electromagnetic overhead crane with 22.5m span and 10m lifting height, double girder design, magnetic chuck and A7 duty for steel scrap handling.
Crane Manufacturer: Yuantai Cranes – 30+ Years Professional Crane Manufacturer from China
Category: Electromagnetic Overhead Crane
Tags: ElectromagneticOverheadCrane
Overview:
This drawing is for a QC electromagnetic overhead crane, model QC 16/5t-22.5m-10m A7.
The crane is a double girder overhead crane with electromagnetic devices, built around a 16 t main hook and a 5 t auxiliary hook. It is equipped with a circular magnetic chuck Ø1.5m, model MW5-210L/1, for steel scrap handling. This is a high temperature application: the crane works near a high temperature casting area at an ambient temperature of 100°C, and the magnetic chuck is designed to keep its holding force in that environment. The crane uses pendant control and remote control, so the operator can work from the floor or from a safe distance.
This is a heavy duty electromagnetic overhead crane in duty class A7, which is suitable for continuous operation in steel mills, foundries, and casting areas where steel scrap is handled all day. The hoisting winch is the open winch type, and the trolley carries both the main and auxiliary hooks plus the circular magnetic chuck.
Key design features:
- Application: Steel scrap handling near high temperature casting area
- Electromagnet: Circular magnetic chuck Ø1.5m, model MW5-210L/1, self-weight 7,000 kg, for steel scrap
- Ambient temperature: 100°C near the casting area
- Control modes: Pendant control + remote control
- Hoisting winch: Open winch, main and auxiliary hooks
- Structure: Double girder, bridge type, prepared for electromagnetic overhead crane duty
- Duty class A7: heavy duty continuous operation
Project & Drawing Overview
- Equipment Type: QC Electromagnetic Overhead Crane / Double Girder Overhead Crane with Circular Magnetic Chuck, high temperature casting area, pendant + remote control
- Product Model: QC 16/5t-22.5m-10m A7
- Drawing File: QC16/5t-22.5m-10m workshop clear height A7 hoisting winch equipped with circular electromagnet diameter 1.5m near high temperature casting area material steel scrap ambient temperature 100 degrees Celsius workshop column center 24m length 196m
- Drawing Views: Main view (front elevation), top view (plan), and trolley section view
- Key Components: 1. Electric system, 2. Trolley, 3. Long travel mechanism, 4. Bridge structure, 5. Electromagnet for steel scraps (subassembly, 1 set, model MW5-210L/1, Ø1.5m)
- Design Notes: Workshop backspin to crane peak >300 mm; gross weight excludes electromagnet; lifting weight includes electromagnet
- Quantity: 1 unit
Main Technical Parameters
| Technical Parameter | Specification |
|---|---|
| Duty Class | A7 (hoist M7, trolley M6, crane travel M7) |
| Main Hook Capacity | 16 t (16,000 kg) |
| Auxiliary Hook Capacity | 5 t (5,000 kg) |
| Crane Span | 22.5 m (22,500 ± 4 mm) |
| Lifting Height (Main / Aux) | 6.876 m / 7.692 m (per drawing table) |
| Main Hoisting Speed | 10.7 m/min |
| Auxiliary Hoisting Speed | 12.6 m/min |
| Trolley Travel Speed | 42.1 m/min |
| Crane Travel Speed | 42.1 m/min |
| Main Hoist Motor Power | 37 kW (YZR250M2-6) |
| Auxiliary Hoist Motor Power | 11 kW (YZR160L-6) |
| Trolley Travel Motor Power | 2.2 kW (YZR132M1-6) |
| Crane Travel Motor Power | 2 × 5.5 kW (YZR160M1-6) |
| Trolley Rail Gauge | 2000 mm |
| Trolley Wheel Base | 2400 mm |
| Rail Type | Trolley P24 / Crane P43 (recommended) |
| Wheel Diameter | Trolley Ø350 mm / Crane Ø700 mm |
| Max. Wheel Load | Trolley 58.5 kN / Crane 188.6 kN |
| Electromagnet | Circular magnetic chuck Ø1.5m, model MW5-210L/1, self-weight 7,000 kg, for steel scrap |
| Electromagnet Rated Voltage | DC-220 V |
| Control Mode | Pendant control + remote control |
| Ambient Temperature | 100°C near high temperature casting area |
| Workshop Column Center | 24 m |
| Workshop Length | 196 m |
| Power Supply | 3-phase, 380 V, 50 Hz |
| Quantity | 1 unit |
Hoist Mechanism Parameters
| Component / Motor Drive | Technical Specification |
|---|---|
| Main Hook Capacity | 16 t |
| Main Hoisting Speed | 10.7 m/min |
| Main Hoist Motor Power | 37 kW (YZR250M2-6) |
| Main Hoist Motor Speed | 960 r/min |
| Auxiliary Hook Capacity | 5 t |
| Auxiliary Hoisting Speed | 12.6 m/min |
| Auxiliary Hoist Motor Power | 11 kW (YZR160L-6) |
| Auxiliary Hoist Motor Speed | 945 r/min |
| Lifting Height (Main / Aux) | 6.876 m / 7.692 m |
| Working Duty | M7 |
| Wire Rope (Main) | 18NAT-6*19W-FC1770, 6 branches |
| Wire Rope (Auxiliary) | 13NAT-6*19W-FC1770, 4 branches |
| Rope Drum Diameter | Main Ø500 × 1500 mm / Aux Ø400 × 1000 mm |
| Power Supply | 380 V, 50 Hz, 3-phase |
Trolley & Crane Traveling Parameters
| Component / Motor Drive | Technical Specification |
|---|---|
| Trolley Travel Speed | 42.1 m/min |
| Trolley Travel Motor Power | 2.2 kW (YZR132M1-6) |
| Trolley Travel Motor Speed | 908 r/min |
| Trolley Working Duty | M6 |
| Trolley Rail Gauge | 2000 mm |
| Trolley Wheel Base | 2400 mm |
| Trolley Rail Type | P24 |
| Crane Travel Speed | 42.1 m/min |
| Crane Travel Motor Power | 2 × 5.5 kW (YZR160M1-6) |
| Crane Travel Motor Speed | 930 r/min |
| Crane Travel Working Duty | M7 |
| Crane Rail Type | P43 (recommended) |
| Max. Wheel Load (Trolley) | 58.5 kN |
| Max. Wheel Load (Crane) | 188.6 kN |
| Wheel Diameter (Trolley) | Ø350 mm |
| Wheel Diameter (Crane) | Ø700 mm |
| Power Supply | 380 V, 50 Hz, 3-phase |
Drawing Views & Structure Details
| View / Item | Description |
|---|---|
| Main View (Front) | Span 22,500 ± 4 mm. Trolley gauge 2400 mm. Overall height reference 2820 mm. Circular magnetic chuck Ø1.5m (item 5) suspended from the trolley hook with chain suspension. Electromagnet model MW5-210L/1, self-weight 7,000 kg, for steel scrap handling near high temperature casting area. Right-side dimension chain 2410 / 1500 / 1100 / 903 / 878 / 800 / 350 / 350 / 300 / 2955 / 1720 mm. Distance from workshop backspin to crane peak more than 300 mm. |
| Top View (Plan) | Double girder electromagnetic overhead crane. Overall dimensions 6774 mm × 2000 mm (reference). Segments 1812 mm and 2462 mm. Trolley with open winch hoisting mechanism, long travel mechanism, pendant control + remote control. |
| Trolley Section View | Open winch trolley with main and auxiliary hoists. Trolley overall width 4400 mm. Section dimensions 612 / 1262 mm. Trolley overall height 940 mm. Wheel base 2400 mm. Hook and magnetic chuck suspended below the trolley. |
| Structure Type | QC double girder overhead crane with circular magnetic chuck. Double girder bridge structure, trolley with main and auxiliary hoists, hook-mounted circular magnetic chuck Ø1.5m, long travel mechanism, electric system, pendant + remote control. Built for steel scrap handling near high temperature casting area at 100°C ambient temperature. |
| Key Components | 1. Electric system, 2. Trolley, 3. Long travel mechanism, 4. Bridge structure, 5. Electromagnet for steel scraps (subassembly, 1 set, MW5-210L/1, Ø1.5m, 7,000 kg) |
| Electromagnet | Circular magnetic chuck Ø1.5m, model MW5-210L/1, self-weight 7,000 kg, for steel scrap handling. Rated voltage DC-220 V. Suspended from the trolley hook with chain suspension. Designed for high temperature casting area environment. |
| Control System | Pendant control + remote control. Operator can work from the floor or from a safe distance. |
Technical Notes
Notes from the drawing sheet:
- Model code: QC 16/5t-22.5m-10m A7. "16/5t" = 16 t main hook, 5 t auxiliary hook. "22.5m" = span. "10m" = lifting height (nominal). "A7" = duty class.
- Workshop clearance: Distance from workshop backspin to crane peak should be more than 300 mm.
- Control mode: Pendant control + remote control.
- Weight definition: Crane gross weight does not include electromagnet weight. Lifting weight does include electromagnet weight.
- Electromagnet / Magnetic Chuck: Circular magnetic chuck Ø1.5m, model MW5-210L/1, self-weight 7,000 kg, for steel scrap. Rated voltage DC-220 V. Suspended from the trolley hook. 1 set (item 5).
- High temperature application: Designed for near high temperature casting area at 100°C ambient temperature. Heat resistant components specified for motors, wire ropes, magnet insulation, and electrical systems.
- Workshop dimensions: Column center 24 m, length 196 m.
- Duty class A7: heavy duty continuous operation in demanding foundry environments.
- Quantity: 1 unit.
- Drawings and specifications are for reference. For different span, lifting height, speed, motor power, or electromagnetic device configuration, contact us for a free engineering review.
- Do not reproduce, distribute, or manufacture from these drawings without written authorization from Yuantai Crane Machinery. Yuantai is not liable for unauthorized use.
How to Get a Customized Electromagnetic Overhead Crane for Steel Scrap
This drawing shows a 16/5 ton QC electromagnetic overhead crane with 22.5 m span, 10 m lifting height, circular magnetic chuck Ø1.5m model MW5-210L/1, pendant + remote control, and heat resistant design for 100°C near a high temperature casting area. The crane is built for steel scrap handling in a 196 m workshop with 24 m column center. Yuantai Crane builds to your site dimensions and local requirements.
| Step | What Happens |
|---|---|
| Step 1: Send site data | Send main hook capacity (16 t), auxiliary hook capacity (5 t), span (22.5 m), lifting height (10 m), material type (steel scrap), ambient temperature (100°C), workshop dimensions (24 m column center, 196 m length), and control requirements (pendant + remote). |
| Step 2: Free CAD drawing and engineering review | We prepare general arrangement drawings, wheel load checks, and structural layouts at no cost. For double girder overhead cranes with circular magnetic chuck in high temperature areas, we also verify magnet suspension, heat shielding, and cable management. |
| Step 3: Confirm the technical details | Lock in hoist mechanism (open winch), trolley type, control mode (pendant + remote), power supply (3-phase 380 V 50 Hz), duty class (A7), and circular magnetic chuck model (MW5-210L/1, Ø1.5m, 7,000 kg). |
| Step 4: Manufacturing and delivery | Built to international standards. Factory acceptance test (FAT) before dispatch. |
FAQ (QC 16/5t-22.5m-10m A7 Electromagnetic Overhead Crane Drawing)
Common questions about electromagnetic overhead cranes, double girder overhead cranes with circular magnetic chuck, steel scrap handling, MW5-210L/1, Ø1.5m magnetic chuck, 100°C ambient temperature, high temperature casting area, pendant + remote control, and A7 duty.
1. What is an electromagnetic overhead crane for steel scrap handling near a high temperature casting area?
An electromagnetic overhead crane for steel scrap handling uses a magnetic chuck instead of a standard hook to grip ferrous scrap directly. Near a high temperature casting area, the crane works in an environment where the ambient temperature reaches 100°C. This means the magnet coil insulation, the suspension system, the wire ropes, and the electrical components must all be rated for high temperature service. The circular magnetic chuck Ø1.5m on this crane is designed to hold its lifting force in that environment while handling steel scrap all day.
2. What does the magnetic chuck model MW5-210L/1 mean?
MW5-210L/1 is the circular magnetic chuck model used on this crane. The "MW" prefix indicates a magnetic chuck. The "5" refers to the magnet series. "210" refers to the magnet diameter and coil data. "L/1" indicates the version and coil type. This model has a diameter of 1.5 m and a self-weight of 7,000 kg, which makes it suitable for picking up large volumes of steel scrap per lift. The rated voltage is DC-220 V.
3. Why is 100°C ambient temperature important for this crane?
Standard overhead cranes are usually designed for ambient temperatures up to 40°C. At 100°C, the heat affects every part of the crane: motor insulation, wire rope lubrication, magnet coil insulation, cable jackets, and control panel components. For a high temperature casting area application, the crane is specified with heat resistant materials, high temperature grease, Class H insulation on motors, and a magnet designed to maintain force at elevated temperature. Without these changes, the crane would lose reliability and the magnet would lose lifting force.
4. Why does this crane use pendant control + remote control?
Pendant control lets the operator work from the floor near the load, which is useful for precise positioning of the magnetic chuck over a scrap pile. Remote control lets the operator step back to a safe distance, which is important near a high temperature casting area where heat and sparks may be present. Having both modes gives the operator flexibility to choose the safest and most convenient control method for each lift.
5. What does QC 16/5t-22.5m-10m A7 mean?
QC = double girder electromagnetic overhead crane. "16/5t" = 16 t main hook, 5 t auxiliary hook. "22.5m" = 22.5 m span. "10m" = 10 m nominal lifting height. "A7" = ISO A7 duty class. A7 is a heavy duty class for continuous work in demanding environments such as steel mills, foundries, and casting areas.
6. What power supply does this electromagnetic overhead crane need?
The crane runs on 3-phase, 380 V, 50 Hz. This covers the 37 kW main hoist motor, the 11 kW auxiliary hoist motor, the 2.2 kW trolley travel motor, the two 5.5 kW crane travel motors, and the control system. The circular magnetic chuck MW5-210L/1 operates on DC-220 V through a separate magnet controller panel with battery backup or capacitor buffer to maintain holding force for at least 30 minutes after power failure.
7. What are the workshop dimensions and how does the crane fit?
The workshop has a column center of 24 m and a length of 196 m. The crane's 22.5 m span is designed to fit inside these workshop dimensions, giving enough clearance between the crane end carriage and the workshop columns. The 196 m length means the crane travels a long runway, so the long travel speed of 42.1 m/min keeps cycle times reasonable across the full length of the building.
8. What safety features are recommended for an electromagnetic overhead crane in a high temperature casting area?
Key safety features for a high temperature electromagnetic overhead crane include: battery backup or capacitor buffer to maintain holding force for at least 30 minutes after power failure; heat shielding between the magnet and the load to protect the coil; high temperature cable and hose protection; swivel-type mechanical suspension to prevent cable twist; and residual magnetism release to ensure clean scrap drop. For a casting area at 100°C, the crane should also have thermal protection on motors and control panels, and clear load indicators in the control station.
Need a Drawing and Price for Your Electromagnetic Overhead Crane for Steel Scrap?
Send your site dimensions, capacity, span, lifting height, material type (steel scrap), ambient temperature, workshop dimensions, and control requirements. If you need a double girder overhead crane with circular magnetic chuck, an overhead crane with magnetic chuck, or an electromagnetic overhead crane for steel scrap handling near a high temperature casting area, Yuantai Crane will send a CAD layout drawing and a price within 24 hours.
Yuantai Electromagnetic Overhead Crane Solutions
Yuantai Crane builds custom electromagnetic overhead cranes, double girder overhead cranes with electromagnetic devices, overhead cranes with magnetic chuck, and high temperature electromagnetic overhead cranes for steel mills, foundries, casting areas, scrap yards, and heavy industrial sites worldwide. Each crane is built to your capacity, span, lifting height, hook setup, electromagnetic configuration, magnet type, ambient temperature, control mode, and power supply.
Typical range:
- Main hook capacity: 5–500 t (this model: 16 t)
- Auxiliary hook capacity: 2–100 t (this model: 5 t)
- Span: 10.0–40.0 m (this model: 22.5 m)
- Lifting height: 6.0–30.0 m (this model: 10 m)
- Duty class: ISO A5–A8 (this model: A7)
- Hoist mechanism class: M5–M8 (this model: M7)
- Trolley travel class: M5–M8 (this model: M6)
- Crane travel class: M5–M8 (this model: M7)
- Control mode: Cabin, pendant, remote, or combination (this model: pendant + remote)
- Electromagnet: Circular or rectangular magnetic chuck, standard or high temperature (this model: circular Ø1.5m, MW5-210L/1, 100°C ambient)
- Structure: Double girder, bridge type, with electromagnetic devices
- Power supply: 3-phase 380 V 50 Hz (customizable)
- Applications: Steel mills, foundries, casting areas, steel scrap handling, scrap yards, heavy industrial plants
Yuantai handles engineering design, non-standard structural customization, electromagnetic system integration, high temperature magnet selection, factory acceptance testing (FAT), export packing, logistics, and installation guidance.
Engineering and Customization Support
A 16 t main hook and 5 t auxiliary hook on a 22.5 m span, 10 m lifting height, open winch hoist, circular magnetic chuck Ø1.5m, pendant + remote control, and 100°C ambient temperature near a high temperature casting area is a demanding steel scrap handling project. This drawing shows the structural layout, trolley design, magnetic chuck suspension, and electrical system Yuantai Crane uses for high temperature electromagnetic overhead crane projects. The circular magnetic chuck MW5-210L/1 is specified for steel scrap handling in the casting area environment.
| Site Requirement | Yuantai Solution | Drawing Parameters |
|---|---|---|
| Steel scrap handling near high temperature casting area Ambient temperature reaches 100°C near the casting area. | QC electromagnetic overhead crane with circular magnetic chuck Ø1.5m, heat resistant components, and high temperature magnet insulation. | Main hook 16 t | Aux hook 5 t | Magnet MW5-210L/1, Ø1.5m, 7,000 kg | Ambient 100°C |
| Long workshop with defined dimensions 24 m column center, 196 m length, requires 22.5 m span crane. | 22.5 m span electromagnetic overhead crane designed to fit the workshop's 24 m column center and 196 m length, with 42.1 m/min long travel for fast cycle times. | Span 22.5 m | Column center 24 m | Length 196 m | Long travel 42.1 m/min |
| Flexible control for safe operation Operator needs to work near the load and also from a safe distance. | Pendant control + remote control. Open winch hoist with 16 t main hook and 5 t auxiliary hook for flexible scrap handling. | Control: pendant + remote | Hoist: open winch | Main 16 t | Aux 5 t | A7 duty |
Does This Electromagnetic Overhead Crane for Steel Scrap Fit Your Facility?
- 16/5 t QC electromagnetic overhead crane with circular magnetic chuck: 22.5 m span, 10 m lifting height, for steel scrap handling.
- Circular magnetic chuck Ø1.5m, model MW5-210L/1: 7,000 kg self-weight, rated DC-220 V, for steel scrap.
- High temperature design: heat resistant components for 100°C ambient temperature near a casting area.
- Pendant control + remote control: flexible operation near the load and from a safe distance.
- Open winch hoist: 16 t main hook, 5 t auxiliary hook.
- A7 duty, M7 hoist, M6 trolley, M7 travel: heavy duty continuous operation.
- Workshop compatibility: 22.5 m span fits 24 m column center and 196 m workshop length.
Not Sure If This Layout Fits Your Site?
Send us your capacity, span, lifting height, material type, ambient temperature, workshop dimensions, control requirements, and power supply. Yuantai Crane engineers will send a free CAD general arrangement drawing, structural review, and price within 24 hours.
Yuantai Cranes
Overhead Crane Manufacturer with CE, ISO, SGS, CNEX Certificates.
- Main Specifications - Capacity: 0.5–550 tons | Span: up to 40m | Speed: 0.8–12 m/min | Duty: A3–A7 | Power: 380–690V, 50/60Hz | Control: pendant/remote/cabin
- Full engineering: FEA/PLC/VFD + in-house build + global delivery + on-site support, for workshops, factories, EPC contractors, industrial projects, etc.
- Support: design, manufacturing, testing, service – end-to-end, customized lifting solutions worldwide.
How to Get an Accurate Crane Price for Your Application?
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- Crane type:_____ . (e.g., overhead crane, gantry crane, jib crane)
- Max weight to lift:_____ tons. (e.g., 2t, 5t, 10t, 20t, 50t)
- Lifting height:_____ m. (How high does the hook need to reach?
- Workshop width (span):_____ m . (Distance between the two crane rails)
- Travel distance:_____ m . (How long does the crane need to move along the runway?)
- Control type:_____. (Pendant / remote / cabin Control)
- Power supply:_____. (Local voltage & frequency – e.g., 380V, 50Hz, 3-phase)
- What will it be used for?_____ (e.g., steel fabrication, concrete products, mold handling, general manufacturing, etc.)
- Any special requirements?_____ (e.g., extreme temperature, dusty or explosive environment, special paint color, etc.)
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