Lightweight 3-ton aluminum gantry crane for shipboard lifting. Double-girder design, portable, corrosion-resistant, and easy to assemble for marine use.
Category: 3 Ton Gantry Cranes
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This project focuses on a 3-ton aluminum gantry crane designed specifically for shipboard lifting. Ships present unique challenges—space is tight, decks are uneven, and every extra kilogram matters. That's why each component of this portable gantry crane is kept under 50 kg, allowing crew members to carry, assemble, and reposition parts by hand without relying on forklifts or deck cranes.
To meet the lifting demands without adding unnecessary weight, the crane uses a double-girder aluminum design. By combining lightweight aluminum with a dual-rail girder structure, the crane delivers 3,000 kg lifting capacity while staying practical for marine environments. This setup balances strength, portability, and safety, making it suitable for engine rooms, cargo holds, and other confined spaces on board.
Key Project Highlights
This combination ensures that ship operators can safely move heavy loads without overloading the deck or struggling with bulky steel equipment.
Designing a lightweight aluminum gantry crane for ships is not just about strength—it's about fitting the equipment to the environment and workflow. Marine crews need cranes that are light, modular, corrosion-resistant, and adaptable. This project sets clear parameters to meet those needs while ensuring safe and reliable operation.
Core Requirements
This careful combination of lightweight parts, dual-girder strength, and adjustable design ensures the crane performs reliably while remaining easy to handle onboard. It's a practical solution for ship operators who need heavy-lifting capability without heavy equipment.
Design and construction of a shipboard gantry crane require balancing strength, weight, portability, and safety. Below are the key components, materials, and verification measures that ensure reliable performance in marine environments.
Designing a gantry crane for shipboard use requires balancing strength, weight, and portability. This crane uses a double-girder aluminum configuration, which provides the necessary load capacity while keeping each component light enough for manual handling.
The structure is engineered for marine conditions, where space is limited and deck surfaces may be uneven. Modular design and thoughtful material selection make the crane practical for everyday shipboard lifting.
Key Structural Features
This structural approach ensures stability, load capacity, and ease of use in marine environments.
The main girders form the backbone of the crane and are carefully engineered to handle heavy loads while remaining lightweight.
Main Girder Specifications
By combining dual rails, precise bolted connections, and optimized aluminum profiles, the main girders provide the balance of strength, rigidity, and portability needed for shipboard lifting operations.
The crane's hoist and trolley system is designed to work seamlessly with the dual-rail aluminum girder structure, providing smooth, reliable lifting and movement even in tight shipboard spaces. It combines durability, low maintenance, and flexibility depending on operational requirements.
Key Features of the Hoist & Trolley
This system ensures that lifting operations are controlled, safe, and efficient, whether moving heavy parts across a deck or performing maintenance in confined areas.
A stable base is critical for shipboard lifting, especially when deck surfaces are uneven or slightly sloped. The crane features four independently adjustable aluminum legs, providing flexibility and safety for diverse marine conditions.
Key Features of the Base Structure
This adjustable base ensures stability, safety, and adaptability, allowing the crane to perform reliably in a variety of shipboard scenarios.
Shipboard environments are harsh, with constant exposure to saltwater, humidity, and temperature changes. Selecting the right materials and protective treatments is essential to ensure the crane's long-term performance and safety.
Key Material & Protection Features
These measures help the crane stay durable and reliable even in demanding shipboard operations.
Shipboard lifting equipment must be portable, easy to assemble, and storable. This crane's modular design addresses all these practical needs.
Key Modular Features
This modular approach ensures the crane is ready to use quickly, easy to move between locations, and doesn't require heavy lifting equipment or complex procedures.
Safety is critical on ships, where space is limited and loads can shift unexpectedly. This gantry crane includes multiple safety features to protect both operators and equipment during lifting operations.
Key Safety Features
These systems help crews lift and move heavy components safely, even in confined or unstable shipboard environments.
To ensure the crane performs reliably under both normal and challenging conditions, comprehensive structural verification is conducted. Marine conditions, including rolling and pitching of the vessel, are considered in all calculations.
Key Verification Measures
Before reaching the ship, every component of the crane is carefully fabricated, inspected, and tested to ensure it meets marine lifting standards. This ensures reliability and safety when the crane is put into service.
Key Fabrication & Testing Steps
These steps give ship operators confidence that the crane is safe, robust, and ready for demanding onboard use.
Shipboard Installation & Commissioning
Installation onboard is simplified by the crane's modular design, but proper commissioning ensures safe operation in the vessel's unique environment.
Installation & Commissioning Process
This ensures the crane is fully operational, safe, and optimized for shipboard lifting tasks from day one.
This 3-ton aluminum gantry crane is specifically engineered for shipboard operations where weight limits, tight spaces, and portability are critical. Using a double-girder design with dual Epose rails, it achieves high bending strength while keeping each component under 50 kg for manual handling and easy assembly.
Key features include adjustable legs for uneven decks, an integrated trolley and hoist system, and marine-grade corrosion protection. The modular, quick-assembly design simplifies onboard transport and storage. Safety is ensured with mechanical end stops, overload protection, and limit switches, while structural verification accounts for ship motion.
This crane provides a reliable, lightweight, and flexible lifting solution for marine contractors, ship operators, and offshore engineers.
Quick Overview
Practical Applications
Buyer FAQs
Q1: What is the rated lifting capacity?
Q2: Can it be assembled without heavy equipment?
Q3: Will it work on uneven decks?
Q4: Is it suitable for electric hoists?
Q5: How is corrosion prevented?
Q6: How portable is it onboard?
Q7: What safety features are included?
Q8: Is it certified for marine operations?
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